MembersPage/ThorbjornEngdahl/UnitRepairs (2020-07-15 09:18:43)

Under this Post I will post a list of Units that will be sent in for repairs. Please do complete functionality test on all units.


New units to be sent in 2020 june.

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Unit 19119.

A customer tried to change this from Audi trig trig to Hall, Hall and made a mess of it. Please fix whatever is needed.

Make it VR hall or Hall Hall.

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Unit 9539

I had this lying around for a while, I cant remember what the issues was, I think it was something withh the ECU. Do a complete test and fix whatever is needed.

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Unit 17484. No communication. DOA RS232 chip that workes sometimes.

This is warranty demand. I will not pay for this fix.

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Unit 18118. No communication. DOA RS232 chip that is dead.

This is warranty demand. I will not pay for this fix.

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Unit: 14389 No trigger, even after P259 chip VCC removed.

Please fix what ever is needed.

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Unit: 19103 No trigger, even after P259 chip VCC removed.

Please fix what ever is needed.

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Units 2665, 776, 4865. Old units, damaged CPUs, Analog chips etc. Mainboard replacement on all of those.

Make them all standard VR/hall 8IBGT or 2+6. With 1EGT.


New units for repair/service 2019-06-25


Unit: 18371, No communication. Mainboard replacement authorised if needed.

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Unit: 17579, no communication, Its is a warrenty unit, probobly the known Rs232 chip problem. Its been on my shelf for a while.

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Unit: 14307, WBO not workning, Trigger not working. Fix whatever is broken.

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Unit: 11411, Some sort of communication problem/damaged RS232 chip. Draws alot of current when USB is plugged in.

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Unit: 4141, reported to be "unreliable", probobly CPU damage. Test it and fix whatever is broken. Mainboard replacement authorised if needed.

Just make it standard VR/Hall 8IBGT 400KPA 1xEGT if replacement is needed.

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Unit: 1015, Unknown issues. Old unit so fix whatever is needed.

Test it and fix whatever is broken. Mainboard replacement authorised if needed.

Just make it standard VR/Hall 8IBGT 400KPA 1xEGT if replacement is needed.

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Unit: 9862, Failed MAP repair of someone else, missing parts.

Test it and fix whatever is broken. Mainboard replacement authorised if needed.

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Unit: 14113, No coommunication. Probobly damaged ECU from spark. Test it and fix whatever is broken. Mainboard replacement authorised if needed.


NEW units for repair/return. 2018-12-14


Will also be sending in the following itens that are warrenty items.

Bluetooth unit VEMS-A8A7 - Never worked

Full refund demanded

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Bluetooth unit VEMS-F8F7, worked for a few days then the 5 volt adaptor started to send out 12volt and fried the Adaptor.

5volt adaptor will be sent aswell.

Full refund demanded

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Bluetooth unit VEMS-F8FA . Never worked, No com.

Full refund demanded.

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Bluetooth unit VEMS-F841 . Never worked, No com.

Full refund demanded.

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Bluetooth unit VEMS-F903 . Never worked, No com.

Full refund demanded. 5volt adaptor included. Please test it.

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Unknown bluetooth unit(sticker fell of, but you probobly can see when it was bought. No com, same as the others.

Full refund demanded.

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3x USB adaptors that have been damages due to units with broken RS232 chip. Full refund on these demanded. DO NOT test them on VEMS unit, they may kill the RS232 chip on working units. One of my units was damaged this way.


Unit 14480, blow a 1A fuse, and will not communicate after that.

Im guessing faulty RS232 chip.

Will be sending in the USB adaptor for relacement since when the RS232 chip goes bbd they kill the USB adaptors.

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Unit 17599, Same as above, Was dead on arrival. No comunication.

Also Put 8gb SD card Back in it.

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Unit 8855, Analog inputs dead. Also possibly damaged CPU.

Do full functionality test. Mainboard replacement authorised.

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Unit 4640, Seemingly all outputs are dead. Dont know why.

Test and repair. Mainboard replacement authorised.

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Unit 6421, I dont remember whats wrong with this one, but I belive its CPU issues

Fix whatever need fixing.

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Unit 6641, Stepper Chip Dead. Also I belive this unit have more problems.

Do functionallity test and fix whatever needs fixing.

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Unit 2360, Unknown problems, I belive its CPU/memory issues.

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Unit 773, CPU/memory problems. Old unit, change the mainboard.

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Unit 2752, multiple problems, P259, and Ign outputs.

Fix whatever needs fixing. Replace missing parts.

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Unit 2375, No communication.

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Unit 4141, stuck in Boot Mode. Probobly damaged CPU.


OLD 2018-01-25


I have 11 units in need of repair or return.

Unit nr 1:

Serial nr 6858.

Multiple high current damage, Caused by burnt coil - damage mainboard

No comm. Mainbord replacement.

VR/Hall 2+6Logic. "2JZ VAG coils, Custom harness"

Also add one Missing FET clamp.

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Unit nr 2:

Serial nr 9540

Damaged P259 chip and Damaged Stepper chip.

Also possible other damage.

VR/Hall 8+0 IGN. "Bmw M50 stock coils, Twinshield"

Fix whatever is needed.

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Unit nr 3:

Serial nr 9332

M50 PnP unit, worked for 1 hour, then just died. Some form of bootloader/firmware issue on reboot.

I want full refund on this one.

Will send it WITH external MAP sensor.

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Unit nr 4:

Serial nr 13031

M60 PnP unit.

Never worked right, 2 cylinders missfires. Some form of manufacture defekt that manifests in problem with injector output or IGN output.

I am almost sertain the problem is with the injector outputs.

All outputs work when in testmode, all fires individually. But when enginge is started 2 cylinder do not run correct. Dead on idle. then runs in on mid load, then dead again on full load.

I made a "Patch harness" for this car, and used a stock VEMS 3.8 unit and it has run perfectly after that.

Even installed this defektive unit again, and the problem returned.

I want full refund for this unit, and 200 euro for the time spent looking for this problem. Spent 10 hours looking for a mechanical fault :(

Will send it in with external Map sensor.

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I will send the first 4 units in one package because of limited insurance.

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Unit 5:

Serial nr 13039

M60 PnP unit. This never worked. No trigger.

This has Manufacture defekt. This is not wired correctly. I have messured it and GND pins and Trigger pins are not where they are supposed to.

I want full refund on this unit. Plus 100Euro in handling of this problem and shipping fees and the fakt that I had to stay upp all night to make a patch harness for this car.

Will send if in with External map sensor.

Do not send any M60 PnP units back to me..

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Unit nr 6

Serial nr 11151

Damage/faulty 5volt output and possible IGN fet damage and Stepper chip.

Damage caused by melted wiring.

Vr/Hall 8Ign "BMW M20, twinshield"

Repair what ever is needed. Do complete functionallity test.

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Unit 7:

Serial nr: 2365

Old unit used with many cars.

Memory damage. Looses information when used.

Firmware update not possible.

Please change mainboard and update with Knock and LCD.

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Unit 8:

Serial nr 727

Old unit, multilpe problems, just replace mainboard.

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Unit 9:

Serial nr: 14354

I belive this unit was sent for repair prevously. And when I recived it back it was still no com.

Just replace the motherboard, and any missing parts. I have used it for parts.

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Unit 10,11,12:

Serial nr : 17562, 17797, 17570.

All 3 units share the same problem. Broken RS232 communication chip.

When connected to USB the units start to draw exessive Amp. Like 0.6Amp. instead of normal 0.15Amp.

Unit 17797 was used only with regulat COM port, ans stopped communicating in the middle of the tuning session.

These I will not pay for fixing. These where used under normal conditons and all broke the same way. And they do have very close seriel numbers.

I will send the USB adaptors also, the first one was used on the fist unit, the other one on on of the orters. But both adaptors seem to be dead and I tried it on a nother broken unit, and they seem to have killed that unit aswell. Unit 727.

These 3 failures have cost me in exess of 200Euros in shippings, transport, handling and refunds. I would like to see that amount decucted from the total bill for all the fixing of all the units.

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Unit 13:

Serial nr 14236

This Was installed with my custom PnP patch harness for BMW M60.

Was tuned successfully and ran for 3 days, then just died and stopped communucating.

This was accualy in a friends car and I was next to it when it just died on idle in the depo next to the track.

We put a new unit in the car the same day, and it ran perfectly the rest of the summer last year.

I dont want to pay for fixing this. Noting was wrong with the car installation since I did it.

Fix it, replace the SD card (I will pay for the card) and send it back.

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Please send out the units 2-3 at a time. As soon as they are ready.

Send detailed individual cost of each repair to Info at engdahlmotorsport.se


OLD:


Send detailed individual cost of each repair to Info at engdahlmotorsport.se

Ask for return address before sending back, I will change adress 2016-08-30.

Please send out the units 2-3 at a time. As soon as they are ready.


RS232 serial communications

Please note that devices with dual WBO2 (and old devices) have NFET on EC18/pin17 (2nd WBO2 heater), not GND as most new devices.


Unit number: 4130 belongs to Engdahl/RBD

Damaged LM1815. Unknown reason. Also some unsure funktion of some parts. Test everything.

Please change it, or change is to Hall if not possible without board replacement.


Unit number 11658. Belongs to Engdahl

Brand new unit. Burnt Stepper chip due to short in solenoid.

No communication after the chip fried.

Main board replacement authorized.


Unit Number: 8168. Belings to Engdahl

Injector channel/channels grounds on powerup.

Suspected INJ driver chip damage?

Test it and fix whatever is broken.

Main board replacement authorized.


Unit Number: 2365. Belings to Engdahl/RBD

Communication problems. Sometimes it works, sometimes not.

Bootloader corrupt?

If uncertain, change of main board is authorized.


Unit Number: 4706, Unit Belong to Engdahl

CPU failure.

Tested this on my bench, Very strange problems, then I even burnt myself on the CPU. Efter firmware update it died. No comms.

Main board replacement authorized.


Unit Number: 1959 belongs to Engdahl/RBD

Main board replacement authorized.


Unit Number: 533 belongs to Engdahl

Really old, lost of problems. I think It died on the testbench.

Change main board and replace any missing/broken parts.

Also add LCD. and Change the front to one without holes.