This page is for hardware developers, for finding matching connectors
Strategy of similar pages
- WBO2 and injector connectors (that need to mate some standard) are on this page
- SealedConnectors is a similar page with free-chosen board-wire and wire-wire connectors.
- ConnectorSelection/Tyco part-search tricks and caveats
- ConnectorSelection/Molex http://www.molex.com/ also has automotive grade connector. Our favorite dealer ships molex items. Apparently not as many suitable connectors as tyco.
- ConnectorSelection/Tools crimping, pin extractor
Yet to sort
Part numbers or family names here:
- sealed Wire-Wire connectors
- Molex MX150L(T) is comparable to AMP superseal 1.5 series but is available in 2..10 pin versions vs. AMP 1..6 pins
- AMP SSC (sealed sensor connector) rated up to 10amps
- PCB-wire
- Super Seal 1.0mm (~7 AMP currents)
- From molex couldn't find sealed PCB connector similar to EC36. But they have best w-w solutions when JPT or weatherpack is not a constraint
- We should also stock [wire labeling products] better than this link :-)
Mate-N-Lock
A very nice and economical sealed connector series for up to 15 (3x5) contacts, 19A each.
[parts that can be panel-mount or free-hanging]. Other than white is nice (white is too common, associates to the cheap computer supply connectors).
- Maxi is just too big for us
- Standard timer series is a bit big (17A at 90C).
- Junior timer is a must anyway, eg. for injector and WBO2 (see below)
- micro-timer is a bit small (4..5A at 90C) for the high-power signals, but very nice for most ECM signals.
Read below for timer connector applications that are essential. See SealedConnectors for applications where timer family is optional (such as ECM thingy).
Junior (power) timers
(see below). Also very suitable for engine-bay wire-wire solutions and for wire-to-board [ECM] or [. Centerline is typically (always?) 5mm
There are several types of equivalent
WBO2 Connector
This is the image for the WB02 DELPHI connector
There is also a connector available from Audi. The part number is 000-979-133-a.
Although it is likely that this housing is also manufactured at tyco, we could not find this with the tyco representative. But this means little: probably due to broken narrowing (see ConnectorSelection/Tyco) we could not find items that were known to exist.
There is a smaller, Micro-power-timer connector, "1J0 973 713". Many newer cars use this smaller connector. The sensor is otherwise the same.
Injector Connector
This is the pdf of the DELPHI version this is the same as the injector side
http://www.vems.hu/files/grmracer/12186060_CUS01_S01.tif.pdf
This is the AMP/Tyco catalog page as you can see the Junior timer and the Junior Power timer have different part #'s
http://www.vems.hu/files/grmracer/ENG_CAT_124794_0393_26_.tif
here is another page
http://www.vems.hu/files/grmracer/ENG_CAT_889759_1101_35_.tif
Junior Power Timer pin
Junior Timer pin
AMP/Tyco page describing the different types of Junior Timer housings
Type A (early type) Type B (slight improvement) Type C finally one with a push button clip
Should we order 2800 of type C?
The (tyco) shipping times and prices (factor of 2) vary a lot by color for these recepticle housings. MOQ=2800 (I was told 500 earlier) for all colors. Eg. the 0-0828657-6 ships in 9 weeks.
No fit on my 1998 Honda Civic injectors
Let me note that the (C-type) sample did not match the port injectors my Honda Civic. Anybody have links of other apparently similar but different injector-connectors?
According to [MSD] "In 1996, the year of OBD II, the wiring connector on the fuel injectors used on Honda and Acura engines was changed. Therefore, MSD's Sport Compact Injectors will not accept the factory harnesses." The connector for the MSD injectors is the "standard" type (fits Denso, Bosch, etc). [HKS] lists two injector connectors, a "2E" type and Bosch type. No pics though.
http://www.vems.hu/files/grmracer/ENG_CAT_124794_0393_24_.tif
Basically from what I have to gleam about the 2pin Junior Timer connectors is they fit on most Fuel injectors and all over standard 2 wire sensors from Bosch. JasonRussell stated that both the junior timer and Junior Power Timer both fit nicely on the standard Bosch injectors. The drawings shows the pins are the same.
- NOTES Add your own stuff clean it up.
"junior timer" or "junior power timer". The two are inter-changeable, but
the power timer version is better;the terminal design is a lot more robust.
Note though that the terminals are not interchangeable across ranges - only
use "power timer" terminals in "power timer" housings and vice versa.
Sizes covered include 2,3,4,5,7 way and also larger
15,25 and 35way which are used on the ECU (25 for Ljet)
Part numbers for power timer housings:
2way - 282189-1
3way - 282191-1
4way - 282192-1
5way - 282193-1
HELP needed Tyco buying list
We must make a tyco buying list. Please help to fill in part numbers (and product links if you're there!) of all necessary items (we have JPT recepticles, maybe that can be left for later)
- JPT wire2wire housings (WBO2 was not found at tyco, if you run into it during search, don't forget to tell)
- injector: should it be the C or B type?
- matenlock: I think this is deliberately not pushed by tyco since it has very nice
JPT receptacle: 0.5-1sq.mm, 1.4-2.1mm isolation, no seal,tin plated,964283-2(CuSn4) 964283-1(CuFe2)
I found a local supplier that can ship most accessories used for automotive stuff: rather expensive, fast, but MOQ=1
It would be nice if anything they stock was orderable. The hard part is to import their article-master into our facility (ofbiz). I got the prices electronically, but only color paper catalog: lotsof scanning needed. I think we only import (manually) the fuse and relay boxes for now.
German OBD STECKER:
http://stshome.de/elektronik/steckerbelegung/obd/
Catalog for many GM, Ford and Chrysler connector pigtails: http://www.autobodysupplies.com/10_ElectricalRepairHarnesses2005.pdf